Uneven warehouse floors can disrupt daily operations and create safety risks for employees and equipment. Settled concrete can lead to trip hazards, poor forklift handling, uneven racking alignment, and water pooling in low areas. Over time, these issues can increase wear on equipment, slow workflow, and raise liability concerns.
Foamjection lifts sunken warehouse floor slabs back into position without removing or replacing the concrete. Our eco-friendly polyurethane concrete lifting process restores support beneath the slab, improves surface stability, and creates a safer, more level floor—often completed quickly and with minimal disruption to warehouse operations.
Warehouse floors sink when the soil beneath the slab loses strength. Common causes include:
As support weakens, slabs settle unevenly and create operational and safety concerns.
You may need warehouse floor leveling if you notice:
Addressing these issues early helps reduce downtime and liability.
If settlement extends beyond the warehouse floor, interior floor leveling, loading docks & ramps, or parking lot leveling may also be needed to stabilize connected concrete surfaces and maintain consistent elevation throughout the facility.
Foamjection levels warehouse floors by injecting high-density polyurethane foam beneath the slab. The foam expands to fill voids, lift the concrete, and restore firm support below the surface.
Most warehouse floor leveling projects are completed efficiently, and many surfaces are ready for use the same day.
Property owners choose warehouse floor leveling because it corrects uneven slabs without shutting down operations or removing concrete. Lifting restores safe working conditions and helps protect equipment and inventory.
For warehouse floors that are intact but uneven, leveling is often the most practical solution.
Warehouse floor leveling can be used to repair many interior concrete areas, including main floor slabs, forklift lanes, pallet storage zones, shipping and receiving areas, loading dock approaches, and transitions between slabs. The process restores support beneath the concrete to improve safety, movement, and daily operations without removing or replacing the floor.
Warehouse floors settle due to soil erosion, heavy loads, poor drainage, and long-term soil movement beneath large slabs.
In many cases, yes. Leveling costs less, takes less time, and avoids shutting down your operations.
Yes. Leveling removes uneven transitions, trip hazards, and low spots in shipping and receiving zones. Floors near loading docks and dock doors can be lifted to restore smooth, level access for equipment and foot traffic.
Most projects are completed quickly, depending on slab size and site conditions.
Yes. Polyurethane foam is designed to support forklifts, racking systems, and ongoing warehouse traffic.
In many cases, no. Warehouse floor leveling can often be completed in phases to limit disruption. Because the process is fast and does not involve demolition, operations can usually continue. We do our best to work around your schedule and keep your facility up and running.
Yes. Once leveling is complete, the foam cures rapidly and the floor is ready for normal use immediately. Pallet jacks, forklifts, and normal operations can continue without extended downtime.
No. The polyurethane foam is injected below the concrete and cures quickly. There are no lingering odors or fumes during or after the process, making it safe for indoor warehouse environments.
The injection points used during warehouse floor leveling are small and carefully located. Once the slab is lifted, these areas are filled and smoothed to match the surrounding floor. While they may still be visible at close range, they are minor compared to the disruption and surface changes that come with replacing the floor.
Yes. Leveling restores proper slope so water drains correctly across the floor to its intended location.
Getting an estimate is simple. Contact Foamjection to schedule an evaluation, and we’ll review the affected areas, slab conditions, and operational needs. Based on that assessment, you’ll receive a clear, no-obligation estimate outlining the recommended repair and next steps.
Foamjection helps homeowners with expert foam concrete leveling throughout.
Foamjection is the nationwide leader in polyurethane concrete lifting—powered by HMI. Backed by 50+ years of expertise, 20,000+ customers served, and a proven national system, we help homeowners across the U.S. fix sinking concrete using advanced foam injection for long-term stabilization. From uneven walkways and driveways to patios and garage floors, our process delivers reliable concrete repair while helping homeowners save up to 70% compared to replacement.
Looking for a fast, affordable alternative to tearing out concrete?
